Basic Info.
After-sales Service
Support
Thickness of Strip
0.2-3mm
Thickness of Coating
Regulated as Required
Thickness of Printing Layer
≤25μm
Energy Type
Natural Gas, Electricity
Advantage
Environmental-Protection
Control System
PLC+Touch Screen Automatic System
Core Components
PLC, Engine
Outer Diameter of Steel Coil
Steel/Aluminum
Coating Type
Rolling Coating
Install Location
Customer Location
Used for
Construction Plate, Household Appliance Plate
Supply Ability
20sets/Year
Transport Package
Standard Seaworthy Package
Product Description
Product DescriptionProduct Description
Color Coating Line With Colored Aluminum Coil Production Machine
The printing production line of colored aluminum plate is a complete of production equipment for colored aluminum plate,and the process is as follows:make the aluminum coil strips be subject to surface degreasing treatment,then apply multi-layer organic coatings(e.g.,nano-coating,self-cleaning coating,scratch-resistant coating,fingerprint-resistant coating etc.)on the strip surface by means of continuous roller coating,next,overprint multi-color patterns,and finally bake and cure to form composite material.The production line is composed of equipment of uncoiler,sewing machine,storage machine,degreasing and washing unit,roller-coating machine,printing machine,curing furnace,shear,coiler etc..The application of roller coating method having advanced process and high chemical film quality guarantees the performance and quality of the coating of colored plates.Besides,the chemical treatment agent is almost used one hundred percent without pollution and waste,and the chemical film is even and dense.
The roller-coating machine is equipped with pressure sensor to precisely display the pressure of coating roller,which can precisely control the coating evenness,and through the variable-frequency speed control of vector motor, the machine can execute forward or backward coating operation and can precisely control the thickness of coating to be within 1 micrometer, so as to adapt to the production requirements of various products.
The coating curing and drying furnace adopts multi-layer labyrinth flashboard structure having good thermal insulation effect, and has multiple sets of hot air circulating devices and have functions of air distribution and management, waste gas collection and decomposition treatment, automatic temperature control etc. ; it is equipped with VOC incineration device as well as perfect and fine waste heat recycling device, and the exhaust gas meets the national environmental emission standard, which really achieves energy-saving and consumption reduction effect. The technical level of organic waste gas decomposition and heat utilization is second to none in China.
The printing process adopts three-color over-printing technology and the printer adopts digital control technology,making the thickness of printing coat be less than 1 micrometer and match color automatically, thus to effectively control the printing precision and color.Material of base plate | electro-galvanized plate,hot-dip galvanized plate,hot dip Al-Zn plate,cold-rolled steel plate etc. |
Width of strip steel | 600-1650mm |
Thickness of strip steel | 0. 12-1. 5mm |
Outer diameter of steel coil | 25-180m/min |
Thickness of coating | 5-25um for the single-layer dry film on the front face (regulated as required) 5-15um for the single-layer dry film on the back face (regulated as required) |
Thickness of printing layer | ≤1um (oil ink or polyester) |
Detailed Photos
Printing UnitThe complete equipment is an equipment performing printing of 1-3 colors or multiple colors on the surface of pre-coated layer the steel strip.
The designed speed of such complete equipment is Max60m/min for single color printing(Max40m/min for double-color and three-color printing),the designed annual production is about 80000 tons,and the planned annual operational time is 6000 hours. Sewing MachineThe machine is dedicated equipment applicable to the head-tail connection of plates and strips in the production line of coating and galvanizing of steel plate,copper plate,aluminum plate,galvanized plate and various plate strips,and is composed of steel-structure body,mold,synchronization system,guiding device and hydraulic system.It can directly lock and sew the strip tail of the coiled plate and the strip head of the next coil without stopping the machine during the operation of unit.The machine has advantages of simple operation,firm sewing,energy-saving and time-saving etc..According to the number of sewing rows,the sewing can be divided into single-row sewing and double -row sewing,and according to the sewing thickness and width,it can be divided into multiple specifications.
Company Profile
QINGZHOU REACHFLY ENVIRONMENT TECHNOLOGY CO., LTD.
Reachfly company occupies an area of more than 36,000 square meters,has more than 200 employees in design, manufacturing, and installation. It has various large-scale cutting, cutting, milling, griding, and drilling machine tools. The annual design, manufacturing and installation capacity can reach more than 30. The company has 20 R&D engineers, 47 professional and technical personnel, and more than 150 skilled workers in production and installation. Business Scope: Aluminum plate color coating production line, steel plate color coating production line, printing plate production line, aluminum plate color coating production line,continuous spraying production line, galvanized (aluminum) plate production line, embossing line, thermal coating line. steel-aluminum composite board line And other metal sheet production lines.
Product Process Flow
Decoiler------Gripper------Clipper------Sewing Machine------Burr Masher------Tension Machine------Entry Looped------Tension Machine------Soak Degreasing------Drying Machine------Defatted Liquid Spray------Brush Machine------Drying Machine------Drying Machine------Water Cleaning------Brush Machine------Drying Machine------Soak water------Steam dry oven------Passivating machine------Passivating dry oven------Rectify deviation machine------Tension Machine------Bottom coating machine------Primary coating dry oven------Recetify deviation machine------Tension machine------Printing machine------Finishing machine------finishing coating dry oven------cooling system------rectify deviation machine------water cooling------drying machine------Tension machine------Exits looped------Tension machine------Film covering machine------Clipper------Recoiler
Packaging & Shipping
Use safe and reliable package to ensure that the goods delivers to customers.
After Sales Service
1. Do you offer custom service?
Of course, most of our machines are built according to customers specifications, using top brand name components.
2. How to ensure the quality?
1)In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2)Each component before assembly needs strictly control by inspecting personnel.
3)Each assembly is in charged by a master who has working experience for more than 5 years.
4)After all the equipment are completed, we will assembling all the machines and run parts testing for at least 12 hours to ensure the stable running in customers' factory.
3.Do you provide after-sales service?
1)After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
2)After the commissioning, we will package the equipment by standard export package for shipment.
3)We will arrange our engineers to customers' factory to do the installation and training.
4)Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
Address:
Qingzhou, Weifang, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Qingzhou Reachfly Environment Technology Co., Ltd. is a professional enterprise focusing on R& D, production and sales of metal coating machinery and equipment. We now have world-leading production lines for color steel/ color aluminum coating production lines, galvanized production lines and Slitting lines.
Covering an area of more than 36000 square meters, the company has around 150 employees with over 10 years experience of design, manufacturing and installation.
We employ EPC mode, provide turnkey projects, from design, numerical control, welding, spraying, assembly to factory commissioning, to meet different customer needs and enhance the market competitiveness.
We adhere to the path of high-tech development, obtained a number of patent certificates, and passed the ISO9001 quality management system certification.
The products produced by our line are widely used in construction materials (roofing panels, wall panels and fire-resistant sandwich panels, etc. ), indoor decoration and home appliances...
The printing production line of colored steel plate is a complete of production equipment for colored steel plate, and the process is as follows: Make the steel coil strips be subject to surface degreasing, parkerising and passivating treatment, then apply multi-layer organic coatings (e. g., coatings of modified resin (SMP), high weather-resistant polyester(HDP), polyvinylidene fluoride (PVDF)etc. )on the strip surface by means of continuous roller coating, next, overprint multi-color patterns, and finally compound to form new functional plates. The production line is composed of equipment of uncoiler, sewing machine, tension machine, storage machine, degreasing and washing unit, roller-coating machine, printing machine, curing furnace, shear, coiler etc.
Our production line has been sold all over the country and exported to Russia, Ukraine, Dubai, Algeria, Vietnam, India, Bangladesh and other countries, and have won unanimous praise from customers.